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彎圓機使用方法

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詳細信息
品牌:撒拉弗彎圓機 規(guī)格:數(shù)控彎圓機 材質(zhì):數(shù)控
產(chǎn)地:濟南

對于彎圓機,數(shù)控彎圓機,鋁合金彎圓機,使用上有哪些方法和注意事項,我們來統(tǒng)一總結一下彎圓機使用方法介紹。

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概念:

所謂彎圓機,主要構成形式,主要看對于型材變形區(qū)域的包裹性,成型次數(shù)的選擇,型材延展性測算,型材反彈量測算,進給速度與送料速度的匹配,等幾方面。

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分項分析:

一、彎圓機對于型材變形區(qū)域的包裹性

這一點在彎圓當中起到至關重要的作用,所謂彎圓機使材料不變形,不扭曲,我們首先需要了解材料受力點,受力方向等各種問題,那么對于彎圓過程中對于型材變形區(qū)域的包裹性就要求非常高了,如果材料容易變形的點包裹性不好,那么材料肯定會變形扭曲,但是包裹性很好的時候我們也需要考慮材料彎曲過程中受力點擠壓進輪的作用,如果稍有變化影響也會導致材料嚴重變形。

二、成型次數(shù)的選擇

對于彎圓機成型次數(shù)的選擇這一點,有好多接觸少的客人,會盲目的信任一次成型會好,但是不然,對于有些易變性、易扭曲的材料,如果一味的去一次成型會導致材料變形嚴重,從而導致彎曲不成功,一次成型對于模具要求非常高,所以選擇一次成型需要謹慎,但是多次成型選擇有時候可能也會導致型材變化,這時候我們就是靠平常積累去謹慎選擇,多次成型時劃傷問題怎么去解決,從一開始接觸彎圓機到現(xiàn)在,有好多客人會問我劃傷。。劃傷。。劃傷,這也是一個老生長談的問題,我們做過很多實驗,對于劃傷問題其實很好解決,我們這節(jié)留一個小小的尾巴,下節(jié)我們著重分析解決劃傷問題,對于劃傷問題我們有一套的成熟理論,也歡迎各界朋友來電技術交流。

三、型材延展測算

彎圓機來說,如果只看弧度不看角度,我們只需要解決Y軸精度,那么對于角度控制,我們要控制X軸精度了,但是如果只看圖紙我們也沒辦法一次性的把型材角度控制準確,為什么呢,兩個字--“延展”,我們大家都知道,型材在彎曲過程中內(nèi)弧會收縮,控制收縮很麻煩,也是型材彎圓中解決的環(huán)節(jié),外弧拉伸,這一點對于弧度角度控制至為重要,怎樣去測算呢,在彎弧過程中,彎圓機怎樣去操作呢,我們的用戶只需要把材料寬度,彎曲控制點在彎圓機上標注出來,那么彎圓機所計算的弧長即為拉伸后的弧長,問題簡單,控制率高。彎圓機使用方法介紹

四、型材反彈測算

對于彎圓機的使用,反彈測算成了大家頭痛的問題,好多用戶在這一點上過不去,就會出現(xiàn)效率慢,對設備怨聲載道,所以怎樣計算反彈時彎圓機使用的一大重要組成部分,我們的數(shù)控彎圓機只要第一支材料出來,設備會自動計算反彈,那么不會計算的怎么辦呢,只能手動測量第一支,在第一支的基礎上在去計算材料反彈

五、進給速度與送料速度的匹配    

在多半徑彎圓或者是變曲率彎圓時,要掌握X/Y兩軸速度的匹配,只要掌握好兩軸的匹配性,那么過渡點,連接點出來的才順滑,這就需要彎圓機兩軸速度可調(diào),要數(shù)控調(diào)整,比如5012,4811等,這個是設備自身設定,與操作無關。 銷售體系.jpg                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   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